« Modified Sled Pull Truck Buildup - Diesel Power Forums at Diesel …
DT 466 or 6.0 power stroke - Diesel Forum - The Diesel Stop.com »

Where is the intercooler located on a 2004 chevy silverado 3500 with a 6.6L turbocharged duramax diesel?

chevy diesel
Cody asked:


And what type of intercooler is it? example: air to air

Thanks

This entry was posted on Monday, November 16th, 2009 at 7:31 pm and is filed under Chevy Diesel. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response, or trackback from your own site.

One Response to “Where is the intercooler located on a 2004 chevy silverado 3500 with a 6.6L turbocharged duramax diesel?”

  1. 2004 Chevy Truck Silverado 2500 4WD V8-6.6L DSL Turbo VIN 2
    Vehicle Level Powertrain Management Fuel Delivery and Air Induction Intercooler Service and Repair

    Service and Repair
    Notes

    Charged Air Cooler Replacement

    Removal Procedure

    Remove the charged air cooler hoses/pipes.
    Remove the radiator.
    Remove the charged air cooler bolts. Important: Do not damage the charged air cooler fins while removing.
    Remove the charged air cooler.
    Disengage the bottom mounts from the radiator support.
    Remove the left side from the radiator support.
    Angle up the right side and rotate in order to remove.
    Clean the charged air cooler by flushing with mild soap and water. Do not use stream pressure to clean.
    Inspect the charged air cooler for the following damage:
    Damaged fins
    Cracked or distorted hose connections
    Broken or loose welds
    Leaks in the core or the tank connections
    Replace the charged air cooler if damage is found.
    Inspect the charged air cooler mounting insulators and replace if required.
    Installation Procedure

    Install the charged air cooler.
    Angle in the left side.
    Slide to the left.
    Move in the right side.
    Position bottom insulators in the radiator support. Notice: Refer to Fastener Notice in Service Precautions.
    Install the charged air cooler bolts. Tighten the bolts to 21 Nm (15 ft. lbs.) .
    Install the radiator.
    Install the charged air cooler hoses/pipes.

Leave a Reply